BASTAIN
Anchor Bolt Protection

Anchor Bolt Protection

Corrosion sealing system engineered for 10.9/12.9 grade high-strength connection bolts. Penetrates threads, fills gaps, and seals for the long term — paired with torque control for a 20-year design life.

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Thread Sealing Compound

Semi-fluid seal grease with solid lubricants and corrosion inhibitors. Penetrates thread roots to block moisture and salt spray. Bolts remain serviceable through repeated disassembly with stable torque (μ=0.12±0.02).

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Zinc-rich Cathodic Coating

High zinc content (≥85%) single-component coating providing sacrificial anode protection. Salt spray resistance ≥2000 hours. Built for offshore wind C5-M environments.

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End Seal Cap / Sealant

Seals exposed bolt ends and thread tips. EPDM seal caps form a physical barrier against capillary water ingress along threads. Permanent one-shot seal after installation.

Recommended Models

ModelTypeSalt SprayBolt SizeApplication
ANC-S100Thread seal grease≥1000hM16–M64Tower flange, blade root bolts
ANC-Z200Zinc-rich coating≥2000hM30–M64Offshore wind, splash zone
ANC-C300End seal cap + gel—M36–M64Exposed bolt end sealing
ANC-F400Foundation grout—Foundation ringTower foundation ring anchor seal

⚡ Core Wind Energy Applications

  • Blade root anchor bolts: Blade-to-hub connection under complex fatigue loads — long-term sealing ensures 20-year design life
  • Tower flange bolts: 10.9 grade M48/M64 high-strength bolts between tower sections — onshore and offshore
  • Offshore wind bolts: C5-M salt spray environment — 20 years without corrosion or seizing, removable for maintenance
  • Foundation anchor bolts: Foundation ring-to-concrete connection — chloride ion protection, watertight long-term

Standard Installation Process

STEP 01
Clean

Hydrocarbon cleaner removes rust oil and chips

STEP 02
Apply

Coat threads and bearing face with ANC-S100

STEP 03
Torque

Three-step torque to design specification

STEP 04
Seal

Install end cap and sealant

Wind anchor bolt consulting?

Tell us your bolt size, installation location, and environmental class — we'll recommend a complete protection system.

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